Petrochemicals
Maximize Yields with Every Molecule Mapped by AI
Petrochemical operations are under immense pressure to balance production, profitability, and sustainability. Units like ethylene crackers, debutanizers, and polymer plants handle complex reactions where even minor variations can cause off-spec production, energy waste, or equipment stress. Traditional monitoring relies on periodic lab data or manual trend checks, making timely intervention difficult. Ingenero brings industrial digitalization to life using AI/ML, no-code analytics, and real-time optimization tools. From predictive modeling to intelligent deviation alerts, our platform helps engineers improve reliability, optimize process variables, and ensure product quality — while supporting ESG goals and operational excellence.
Petrochemical operations are under immense pressure to balance production, profitability, and sustainability. Units like ethylene crackers, debutanizers, and polymer plants handle complex reactions where even minor variations can cause off-spec production, energy waste, or equipment stress. Traditional monitoring relies on periodic lab data or manual trend checks, making timely intervention difficult. Ingenero brings industrial digitalization to life using AI/ML, no-code analytics, and real-time optimization tools. From predictive modeling to intelligent deviation alerts, our platform helps engineers improve reliability, optimize process variables, and ensure product quality — while supporting ESG goals and operational excellence.
Key Operational Challenges
Client Benefits
30% Faster Process Insights
Engineers gain real-time understanding of KPI deviations and actionable trends.
15% Reduction in Off-Spec Batches
Predictive soft sensors drive proactive operational changes.
5–10% Energy Efficiency Gains
Real-time KPI benchmarking improves furnace and separation unit efficiency.
Streamlined Decision-Making
Data-rich dashboards help prioritize changes during shifts or troubleshooting.
40% Lower Lab Testing Effort
Machine learning models eliminate frequent manual sampling and lab delays.
Why Choose Ingenero
Ingenero’s solutions provide real-time optimization and anomaly detection across steam crackers and polymer units. Our no-code platform empowers engineers to develop predictive models, while our AI models ensures controllers are always tuned for peak performance.
- 24+ years of chemical and polymer industry domain expertise
- Solutions tailored for ethylene, butadiene, aromatics, and polymer plants
- No-code AI that empowers engineers — no dependency on data scientists
- Proven soft sensor deployments across Asia, Middle East, and North America
- Secure integration with plant historians (PI/IP21), DCS, and LIMS
Product Applications for Petrochemicals
AnalyticX
Build soft sensors (e.g., C5 prediction) and visualize real-time KPIs.
OptimaX
Provides live equipment optimization based on energy, yield, throughput KPIs.
AlertX
Detects drift, fluctuations, and limit breaches across process-critical tags.
APCPro
Monitors advanced process controllers (e.g., MPCs in cracking furnaces).
iNetZ
Automates emissions data aggregation and reporting across cracking units.
GenAI
Chat with your SOPs, PI tags, P&IDs and dashboards via voice or text.
