Refineries
Industrial Intelligence for Peak Refining Efficiency
Refinery operations are data-rich but insight-poor. With thousands of interdependent tags, fluctuating feedstock qualities, complex APC systems, and tightening ESG mandates, refiners are under pressure to maximize margins while maintaining safety and sustainability. Traditional historian and lab systems fall short when immediate optimization or predictive insights are needed. At Ingenero, we bring refinery digitalization to life — using AI-driven tools like real-time anomaly detection, soft sensors, APC performance monitoring, and live GHG tracking. Our refinery solutions empower engineers to troubleshoot faster, run closer to constraints, and stay audit-ready — all without writing a single line of code.
Refinery operations are data-rich but insight-poor. With thousands of interdependent tags, fluctuating feedstock qualities, complex APC systems, and tightening ESG mandates, refiners are under pressure to maximize margins while maintaining safety and sustainability. Traditional historian and lab systems fall short when immediate optimization or predictive insights are needed. At Ingenero, we bring refinery digitalization to life — using AI-driven tools like real-time anomaly detection, soft sensors, APC performance monitoring, and live GHG tracking. Our refinery solutions empower engineers to troubleshoot faster, run closer to constraints, and stay audit-ready — all without writing a single line of code.
Key Operational Challenges
Client Benefits
12–20% Higher APC Availability
Real-time monitoring and alerting of controller drifts
50% Faster Root Cause Analysis
Deviation alerting pinpoints exact tag combinations at fault
5–10% Throughput or Yield Gains
Optimization engine guides operators toward actionable targets
100% Compliance-Ready GHG Reporting
Automated Scope 1/2 dashboards and audit trails
40% Lower Maintenance Downtime
Early drift detection helps prevent unplanned equipment issues
Why Choose Ingenero
Ingenero delivers refinery-wide digital optimization—from CDU to hydrocrackers. With our products, refineries can identify KPI gaps, reduce energy loss, and benchmark across assets. Ingenero Products provides early warning on deviations, while some enhances controller reliability and tuning consistency.
- Proven experience across CDU, VDU, FCC, reformers, hydrotreaters
- Seamless connectivity to PI, IP.21, DCS, historian platforms
- Role-based dashboards for operations, process, sustainability teams
- Designed for real-time response — not just reporting
- No-code tools built for domain engineers, not IT professionals
Product Applications for Refineries
AlertX
Detects early tag-level deviations across CDU/VDU, heaters, compressors
OptimaX
Real-time actionable insights for energy, throughput, and yield KPIs
APCPro
Tracks APC controller health, MV/CV drift, and efficiency benchmarking
AnalyticX
No-code predictive modeling for yield estimation and process optimization
iNetZ
Scope 1/2 GHG tracking aligned with ISO 14064 and GHG Protocol
GenAI Suite
Instantly query trends, SOPs, P&IDs via chat or voice
