Solutions
Process Safety Management
AI-Enabled Process Safety — Preventing Incidents, Ensuring Compliance, Protecting People and Assets
Ingenero’s AI-powered process safety platform helps refineries, petrochemicals, chemicals, and utilities prevent hazards, ensure compliance, and protect people and assets — without adding operational complexity. Leveraging smart vision safety AI, digital e-work permits, and real-time hazard prediction, we identify risks early and automate compliance across critical plant operations.
Our connected safety ecosystem enables HSE and operations teams to maintain the highest safety standards while improving efficiency. With AI-driven monitoring, soft sensors, and instant compliance dashboards, we deliver measurable safety improvements for a safer, smarter industrial environment.
The Challenge We Address
Safety Checks: Incidents often detected too late for prevention.
Permit Delays: Manual work permits slow operations and hide bottlenecks.
Human Error in Compliance: PPE usage and confined space monitoring often inconsistent.
Delayed Lab Analysis: Safety-critical property checks depend on lab turnaround times.
How Ingenero Adds Value
| Solution Pillar | What We Deliver |
|---|---|
| Burner & Pass Monitoring | Detects imbalance, coking, and flame instability before limits are breached. |
| Soft Sensors | VirtualLabX models replace lab delay with real-time property estimation. |
| AI Vision PPE Compliance | Tracks helmet, gloves, confined space entry/exit in real-time. |
| Digital e-Work Permit | Speeds up safety clearance by 80%, with dashboard visibility. |
| Hazard Prediction | Forecasts risk conditions before threshold breach. |